I’ve been steward of this site for years. At first I came in and made adjustments to the existing site, built with a custom CMS in ColdFusion. Later, I rebuilt the whole site from scratch in the same system. Most recently, it was redone again – this time with WordPress.
One of the agency artists laid out the mockup, including some awesome collages for each section. Then I took those mockups and brought them to life using the Joyn theme.
The client wanted a website that went well with their print material. Based on their direction, our team laid out a mockup of what it should look like. Once it was approved, I built out the site, from header to footer and all pages in between. See the site here (enter a California ZIP code, like 90210).
After being given the layout mocked up in Adobe Illustrator, I created this site using the Joyn WordPress theme. I’m really happy with how this one turned out. The dynamic elements on the home page are especially cool.
Light-weight, accurate costume head of the main character in the game, Hollow Knight.
My son and I are big fans of the game Hollow Knight, which features an awesomely adorable player character with a mask-like head. I had been watching a lot of Bill Doran and Ted Smith videos on how to build costumes out of EVA foam, and had been itching to try and build something myself. So, here’s the result.
The Process
Ultimately, this was going to be a big, round, hollow shape. To start, I would create a three-dimensional form from which I could make a flat pattern. Based on my son’s head dimensions, I went into Photoshop and made a version of the Knight’s head that would fit comfortably on him. I had to move the eyes a bit so he could see.
I got big sheet of foam insulation, cut it up, and spray-glued a stack together. I printed my mockup at scale, and traced the shape and eyes onto the pink foam. Then I cut, sanded, cut, and sanded until I was happy with the shape. Then I printed the side mockup and did it again on the side, then the top. Then more sanding.
Next, I covered the finished form in masking tape (only needed to do half since it’s perfectly symmetrical), and marked where I thought the seams should be, adding registration marks so everything would line up.
Carefully, I cut the masking tape off the form, and laid the pieces on some poster board, adding darts when necessary for it to lay flat. Then I pinned them so they wouldn’t move and traced ’em and cut them out.
Next, I traced these patterns onto big pieces of floor mat foam (EVA foam) and cut them out with a SHARP utility knife. Foam dulls blades shockingly quickly, so I had a knife sharpener handy (thanks, Foamsmith!)
Next I used my heat gun (basically a high-powered hair dryer) to gently sculpt these pieces into rounder shapes. Heating this foam makes icky fumes. I wore a respirator mask with charcoal filters and I made sure the room I worked in was well-ventilated.
The universally-beloved glue for putting this stuff together is Barge contact cement. It’s amazing stuff, but it is smelly and toxic. I wore my respirator again, and made sure I had good airflow so I didn’t stink up the house.
This is when I ran into a problem. Apparently, my 6-sided pattern has some inherent tension in it. The edges just want to pull themselves apart. Also, I used too much cement – less is more when it comes to that stuff.
I just called it “practice” and started over with a new pattern design. Fortunately, I could still use the same pink foam form.
Glued this bad boy together and it looked great!
Next were the horns. Originally, tried carving them out of the pink insulation foam and then coating them in layers of wood glue. I thought this would be lighter than just using the floor foam. They turned out okay, but the shell was quite brittle, and it was difficult to attach anything to the base of them – how would I affix them to the rest of the helmet?
I ended up redoing them using stacks of floor mat foam glued together and carved out. Turns out this weighs the same. I attached neodymium magnets to the horns and to the helmet and they stuck great!
Then I did a thorough sanding and heat-sealing, and filled the remaining cracks and dings with Quick-Seal.
The inside was finished with some pieces of upholstery foam, hot glue and trial and error. Painted with about 6 layers of white Plasti-dip spray paint. I experimented with layers of black tool to make the eyes matte black and opaque from the outside, but still see-through from the inside.
Tool for Dungeons & Dragons game masters to quickly create characters on-the-fly.
PHP-based program that randomly chooses features from a text database to build a character description usable in a tabletop game. If the user is looking for something specific, like a dwarfish blacksmith, there are selectable dropdowns to lock in what you want, and randomly generate the rest.
This year, I wanted to do something different and memorable for our agency Christmas card. The art department had been talking about making a video game and now I finally had the time to make it happen.
Since this would be going out to EVERYBODY, and not just nerds who grew up playing Nintendo, it needed to be simple and approachable. There is only one input (jump), and the level starts out slow and forgiving.
We also wanted to do a persistent high score board, which I built with PHP and a MySQL database. The winner of the best score won an SNES Classic.